Gearbox alignment is a typical case of shaftline alignment. A typical scheme "actuator - reducer - drive", i. e. gear centering is actually two centerings (three mechanisms with two couplings).
According to the experience of specialists of the technical service department of BALTECH:
1. Often gearboxes requiring centering are medium or large size and for the "comfort" of the work should be used with laser devices measuring units equipped with PSD - detectors and presence application "shafting", such as laser alignment system QUANTUM-LM.
2. In most cases, in the absence of centering of the shaft of the first stage ("high-speed"), an uncontrolled failure of bearings of this axis occurs, since To diagnose the gearbox, a vibration analyzer is required (gear noise makes it difficult for other types of diagnostics), such as the CSI 2130 Machinery Health Analyzer, and a qualified non-destructive testing specialist.
3. One should not neglect the centering of the low-speed transmission “executive mechanism - reducer”. As a rule, the transfer has significant moments and the control of the functioning of the "executive mechanism" is mandatory. For example, the actuator may represent a gear “open gear - drive drum” (cranes, crushers, mills, etc. ) and after centering the gearbox, where the gearing or other parameters should be checked, depending on the mechanism.
4. The alignment of the gearbox should be performed using calibrated plates (centering plates) of the BALTECH series -1, 2, 3, 4. All specialists should be trained in the course ТОР-101 “Laser centering and alignment of the geometry of machines and mechanisms”.
Alignment of gearboxes, drives, mechanisms. Laser precise installation of shafting.
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