The alignment of the pulleys (alignment of the belts) should be done only with the KVANT-Pulley kits, developed by BALTECH. Belt transmission, in spite of its "archaic" and the advent of the "era of frequency converters", is widely used in industry. By changing the gear ratio (changing the diameters of the pulleys) it is possible to flexibly change the speed of the mechanisms without the presence of a frequency converter or a gearbox.
To extend the life of belts, pulleys and bearing assemblies, it is necessary to center the pulleys and monitor the tension of the belts. For the centering of the pulleys, the specialists of the technical service department of the company BALTECH, use the system for the centering of the pulleys "Kvant-Pulley". To control the belt tension, it is advisable to use an ultrasonic transmitter, for example, Baltech BC -4000, it can be used with any type of belt, and unlike mechanical methods of controlling belt tension, does not require calculations of parameters (force and deflection).
A typical equipment with a V-belt transmission is a fan. By changing the pulleys (by changing the diameters of the pulleys and gear ratios, respectively), you can change the performance of the fan, providing the necessary air balance, which is very important in the air handling system. This is most applicable when increasing production, for example, in shops painting automobile plants.
The absence of the necessary alignment of the pulleys not only leads to a decrease in the service life of the elements of the mechanism directly, but also to a decrease in the service life of the mechanism again, for example, uneven wear of the pulleys creates its imbalance and reduces the service life of the bearing assemblies.
The concepts of “Reliable Equipment-2010” and “Reliability Technologies” were developed by our specialists under the guidance of the Director of Marketing and Sales (Romanov Roman Alexandrovich, 981-995-65-41).
Centering pulleys with flat belts requires greater centering of pulleys than V-belts. A typical mechanism of this type is the timing in the car, but in industrial mechanisms it is not always possible to ensure the parallelism of the axes instrumentally. In the absence of pulley alignment (misalignment) with flat belts, not only increased wear of the mechanism elements occurs, but a belt can also “fall off” from the pulley and the drive stops. In this case, the centering of the pulleys can be called the alignment of geometry, because the alignment of the parallelism of the pulley axes actually occurs. To perform this alignment of pulleys, BALTECH technical service specialists use systems for aligning the geometry of BALTECH series equipment. LL -2 100. Alignment of pulleys, adjustment of belts and belt drives, adjustment of the planes.
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